Manufacturing Operational Analytics Platform
Unifying ERP, SCM, machine controllers and workforce data into real-time plant dashboards using a 4M traceability framework.
The Challenge
A large manufacturing organization had critical operations data fragmented across ERP, SCM (Supply Chain Management), machine-level controllers, and workforce sheets. Plant managers lacked real-time visibility, leading to reactive decision-making, undetected rejection trends, and sub-optimal machine OEE.
Our Solution
We designed an integrated operational analytics platform built on a scalable EDB (Enterprise Data Bus). Leveraging our proprietary 4M Traceability framework (Man, Machine, Material, Method), we unified production, rejection rates, machine OEE, and workforce metrics into real-time dashboards.
- Scalable EDB (Enterprise Data Bus) as the platform core
- Proprietary 4M Traceability framework — Man, Machine, Material, Method
- Unified production, rejection-rate, machine OEE and workforce metrics
- Real-time plant dashboards over ERP, SCM and machine-controller data
- Millions of records a day at sub-second query speeds
Outcome & Impact
Plant managers obtained a single source of truth for proactive quality tracking and asset utilization. Enabled rapid troubleshooting of line bottlenecks. The solution handles millions of records daily with sub-second query speeds.
Facing something similar?
Tell us where your data is fragmented and we will show you what a platform like this would look like for your organisation.